Verde
AI quality assurance · Mexico first

Every step. Verified. In real time.

Verde watches each work station with AI on the plant floor, compares every cycle against your best operator, and gives your people one simple signal: green or red. Then it turns quality into a game they want to win.

Edge AI · no cloud videoES / ENISO 13485 · IATF 16949NOM-035 · LFPDPPP
+12
GOOD
Perfect. Next.
L2-S1
GOOD
Perfect. Next.
L2-S2
GOOD
Perfect. Next.
L2-S3
STOP
Step 3: adhesive bead
L5-S1
GOOD
Perfect. Next.
L5-S2
CHECK
Step 2 running long
PK-S1
GOOD
Perfect. Next.
GoodCheckStop: names the step
How it works

Four moves. One light.

Verde does not ask your people to learn software. It asks them to look at one light.

Record the golden run

Your best operator does the job once, the right way, on camera or on a phone. The engineer marks the steps. That recording becomes the standard, and the operator gets the credit.

AI watches every cycle, on the floor

An NVIDIA DGX Spark in your plant compares every cycle against the golden run: step order, timing, tools in zone. Video never leaves the building. Only verdicts and snapshots go to the cloud.

Green or red on their phone

The operator props up a phone and sees one thing: green, or red with the step that needs attention. Help gets called automatically. Nobody gets scored as a person.

Quality becomes a team game

Good cycles, defects caught and help requested earn points. Teams run weekly missions and seasons. Points turn into despensa, Uber, cinema, a day off. Paid in pesos, not in dashboards.

For operators

Built for the person at the station

Spanish first. One button to start, one light to watch, one tap to call for help. The research on frontline feedback is clear: feedback about the task helps, feedback about the person hurts. Verde is designed around that.

Operator app
  • Red names the step, never the person. "Step 3: adhesive bead", with a 3-second clip.
  • Points only add up. A red never takes anything away. Speed is never rewarded.
  • Team first. Line missions and seasons; leaderboards are opt-in, team-vs-team, and never show who is last.
  • Calling for help earns points. Catching a defect before it leaves your station earns more.
  • Rewards in pesos: despensa, Uber, cine, fondo de ahorro, early-out Friday, carne asada for the line.
  • Your data is yours. 7-day video retention, no face recognition, no emotion AI, and you can dispute any red.
For quality managers

An andon with video evidence. A poka-yoke that fills your Control Plan.

Verde is not a new quality system. It is a sensor, andon and evidence layer that feeds the KPIs you already report.

Andon + Jidoka

The AI pulls the cord when a step is skipped, out of order or too short. The lead clears it. Calls per shift, time to respond, time to clear, resolved at station.

FPY · DPMO · p-charts

Every unit, not a sample. First pass yield per station, DPMO and sigma level, p-charts with 3-sigma limits, Pareto by failed step, shift and tenure. Exports for Minitab.

Attribute MSA package

An AI inspector is an attribute gage. We deliver the agreement study (50 parts x 3 appraisers x 3 trials, kappa, effectiveness, miss and false-alarm rates) your QE needs before Verde enters the Control Plan.

ISO 9001 · IATF 16949 · ISO 13485

Clause mapping included: 7.1.5 monitoring resources, 8.5.1 production control, IATF 10.2.4 error-proofing with challenge sets each shift, ISO 13485 4.1.6 software validation (IQ/OQ/PQ) and FDA QMSR.

Control Plan rows, ready

Each Verde check exports as a row: characteristic, method "AI vision (Verde vX)", sample 100%, frequency continuous, reaction "red andon, hold unit, lead verifies". Detection rating evidence for the PFMEA.

NOM-035 · LFPDPPP

Compliant by design: red is about quality only, never pace; the operator can dispute; no bottom rankings; bilingual privacy notice; no biometrics; human review before any disciplinary use (art. 26 II).

Edge, not cloud

One box per line. Video stays home.

An NVIDIA DGX Spark (Grace Blackwell, 128 GB unified memory) sits in your plant and handles 8 to 16 stations. It ingests the RTSP sub-streams of the cameras you already have and keeps working when the WAN drops.

  • Works with existing RTSP cameras (yes, Hikvision and Dahua installs). New installs get NDAA cameras: Axis, i-PRO, Hanwha.
  • Pilot without cabling: an operator phone on a stand streams frames to the edge box over Wi-Fi.
  • Honest note: in 2026, "AI on the camera" means zone and presence triggers on Axis-class cameras. Step verification runs on the box. Verde pushes zone detectors to cameras as a first filter, nothing more.
  • We publish our own measured stream-count and latency benchmarks per model and resolution, not vendor numbers.

NVIDIA DGX Spark

GPU
GB10 Grace Blackwell
Compute
~1 PFLOP FP4 (sparse)
Memory
128 GB LPDDR5X unified
CPU
20-core Arm
Power
140 W
Stations
8-16 @ 720p / 10-15 fps
Alternatives
Jetson AGX Orin / Thor, x86 + RTX
Fallback
cloud verification for pilots

Video retention on the box: 7 days by default. Golden runs are kept. Audit log is immutable.
180.4k
cycles verified
8
stations
23
operators
1
plants

Platform totals, including the demo plant. Updated live.

Pricing

Priced against scrap, not streams.

One escaped lot costs a maquila $8,000 to $25,000 in sorting and chargebacks. One avoided escape per quarter pays for Verde.

Pilot
$18,000 USD one time
  • 1 line, up to 8 stations, 90 days
  • DGX Spark on loan
  • 2 golden runs recorded with your engineer
  • Weekly huddle coaching
  • Contractual target: FPY +1.5 pts or turnover -20% on the line
Book a pilot
Plant
$1,800 USD / month per Spark
+ $90 / station / month
  • Up to 16 stations per Spark
  • Unlimited operators, portal, game layer
  • AI document ingestion to process steps
  • Spark $8,500 sold or $350/month leased
  • NDAA cameras $220-480 installed
Book a pilot
Enterprise
$6,000 USD / month, from
  • Multi-plant, SSO, API, custom models
  • 21 CFR Part 11 package
  • IQ/OQ/PQ validation ($12,000 per plant)
  • Reward float pass-through at cost + 8%
Talk to us

Invoiced in MXN with IVA through our Mexican entity, or in USD to the parent company. Reward vouchers (Edenred, Pluxee) are paid at cost; Verde never holds operator money.

FAQ

Straight answers

Is this surveillance?
It is an andon with evidence. Verde watches the work, not the worker: it checks that each step of the standard happened, in order, with the right tool in the right zone. It never recognizes faces, never infers emotion, never records audio, never scores pace against other people, and keeps video for 7 days. Any red can be disputed and goes through a human before anything disciplinary. We put that in the contract.
What about the union?
We present Verde to the union committee before go-live, with the privacy notice and the no-discipline clause. Rewards are structured as vouchers or under an LFT 153-E productivity agreement so they do not integrate salary. Verde is designed to be NOM-035 evidence, not a NOM-035 violation.
Does it work with our Hikvision cameras?
Yes. The edge box ingests standard RTSP sub-streams from existing Hikvision, Dahua and LTS installs. For new installs and US-parented plants we supply NDAA-compliant cameras (Axis, i-PRO, Hanwha), since the FCC ended legacy imports in 2026.
What if the WAN goes down?
Nothing stops. Verification, the lights and the operator phones all run on the plant LAN against the edge box. Verdicts queue locally and sync to the cloud when the link returns.
How accurate is it?
Honest answer: it depends on the station, the camera angle and the lighting, and video alone is not enough for every check. That is why we validate it the way your QE validates any gage: an attribute agreement study with kappa, effectiveness, escape and false-call rates on a challenge set, before it enters the Control Plan, and challenge clips at each shift start. Where video is weak we fuse torque tools, scanners and light curtains.
How long until a line is live?
Typically two to three weeks: cameras or phone stands in week one, golden runs and step marking in week two, validation and operator onboarding in week three. Your work instructions are read by AI into draft steps on day one.
Talk to us

Book a pilot

Tell us about your plant. A Spanish-speaking engineer replies within one business day, from Tijuana or San Diego.

Email
verde@oneintegration.com
WhatsApp
+1 (619) 000-0000
Based in
San Diego, CA · Tijuana, BC

We never share your data. See the privacy notice.